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In precision woodworking and efficient mass production, having a reliable, precise and durable insert-type pad milling cutter is crucial for ensuring the flatness of the work surface, protecting the bottom plates of valuable equipment, and achieving efficient operations. We are proud to introduce this professional-level insert-type pad milling cutter to professional woodworking technicians and those seeking excellence in furniture manufacturing. It is not an ordinary tool; rather, it is an effective partner that combines cutting-edge material technology and precise manufacturing processes.
Core Strengths:
YG6 High-Grade Carbide Cutting Tip - The Foundation of Professional Quality:
The blade tip is made of top-grade YG6 hard alloy. YG6 is renowned worldwide for its extraordinary hardness, excellent wear resistance and outstanding impact toughness.
Compared with ordinary hard alloys or high-speed steel tools, YG6 can significantly resist the abrasive substances in wood (such as resins and sand particles) and the wear caused by high-speed cutting. This fundamentally extends the service life of the tool, reducing the downtime and costs associated with frequent tool replacements.
Even under long-term and high-intensity continuous operation, it can still maintain a sharp blade edge, ensuring stable cutting force and consistent processing results.
Micron-level precision - extremely small error, as smooth as a mirror:
We are well aware of the significance of flatness for the base plate. This milling cutter has undergone rigorous precision manufacturing and dynamic balancing treatment, resulting in extremely small overall error.
Under the stable operation of CNC machines or handheld routers, it can achieve nearly perfect planar milling results, effectively eliminating step marks or wave patterns.
The extremely high concentricity and rigidity design effectively reduces vibrations. This not only improves the surface quality of the processed parts, but also protects your machine tool spindle bearings and extends the equipment's lifespan.
Replaceable blade design - A cost-effective and wise choice:
The convenient insert-style (Insert-Style) cutter head design is adopted. When a single edge becomes worn, there is no need to replace the entire set of tools; simply rotating or replacing the single cutter head can restore sharpness.
This design significantly reduces the long-term usage cost and avoids the waste of entire tools, making it an ideal choice for furniture factories and workshops that prioritize economic benefits.
The replacement process is simple and quick, minimizing the downtime and waiting time.
Long-lasting and durable, with value multiplying:
The extraordinary wear resistance of YG6 alloy, combined with the design of replaceable tool heads, enables the overall service life of the entire set of tools to far exceed that of traditional integrated milling cutters.
Invest with this tool, and you will achieve processing efficiency that is several times higher than that of ordinary tools. This will significantly reduce the cost per single processing and increase your production profit margin.
Professional application scenarios:
Initial milling and periodic maintenance of the worktable pad (Spoilboard) of the CNC machine: Quickly and precisely milling out an absolutely flat reference surface.
Slotting and leveling of the vacuum suction table surface: Ensure uniform distribution of suction force and enhance the stability of workpiece fixation.
Maintenance of the worktable of the large-scale sheet metal processing center: Efficiently restore the flatness of large areas of the worktable.
A specialized woodworking project that requires high-precision and high-efficiency milling of large planes.
Always wear safety protective equipment and follow the equipment operation procedures.
Regularly check the wear condition of the cutting tools and replace them in time to ensure the best processing effect.
SKU | SIZE | N.W./kgs | PACKAGE | PACKAGE SIZE/mm |
X13G52120BK | 120° | 0.2 | Tube | 94*51*51 |
X13G39090BK | 90° | 0.16 | Tube | 94*51*51 |
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The Insert-Style Spoilboard Bits is a specialized cutting tool designed to meet the needs of woodworkers and CNC operators who work with spoilboards. A spoilboard is an essential component in many woodworking and machining processes, and this bit is engineered to efficiently cut and maintain the spoilboard surface. With its innovative insert-style design and high-quality construction, it offers a reliable and cost-effective solution for keeping your spoilboard in optimal condition.
Replaceable Carbide Inserts: One of the primary features of the Insert-Style Spoilboard Bits is the use of replaceable carbide inserts. These inserts are made from high-grade carbide, known for its exceptional hardness and wear resistance. When the cutting edge of an insert becomes dull or damaged, it can be easily replaced, eliminating the need to discard the entire bit. This not only saves money but also reduces downtime, as you can quickly swap out the insert and resume your work.
Precision Ground Inserts: The carbide inserts are precision ground to ensure a sharp and accurate cutting edge. The precise geometry of the inserts is optimized for efficient chip removal and smooth cutting, minimizing the risk of tear-out or rough edges on the spoilboard surface. The precision grinding also contributes to the bit's ability to cut through different types of materials used in spoilboards, such as MDF, plywood, and particleboard.
Robust Bit Body: The body of the Insert-Style Spoilboard Bits is constructed from a durable material, typically high-quality steel. It is designed to provide a stable and secure platform for the carbide inserts, ensuring that they remain in place during operation. The bit body is also engineered to withstand the forces and vibrations generated during cutting, maintaining its integrity and performance over time.
Optimal Flute Design: The bit features an optimal flute design that is specifically tailored for spoilboard cutting. The flutes are designed to efficiently channel chips away from the cutting area, preventing them from interfering with the cutting process and ensuring a clean and smooth cut. The flute design also helps to reduce the amount of heat generated during cutting, which is important for maintaining the quality of the spoilboard surface.
The use of replaceable carbide inserts in the Insert-Style Spoilboard Bits offers significant cost savings. Instead of replacing the entire bit when the cutting edge wears out, you can simply replace the insert, which is much more affordable. This also reduces the environmental impact by minimizing the amount of waste generated. The precision ground inserts ensure a high level of cutting accuracy and quality, resulting in a smooth and even spoilboard surface. This is crucial for maintaining the accuracy of your woodworking or machining operations.
The robust bit body provides stability and durability, allowing the bit to withstand the rigors of regular use. It ensures that the carbide inserts remain securely in place, preventing any movement or wobbling that could affect the quality of the cut. The optimal flute design enhances the efficiency of the cutting process, reducing the time and effort required to cut and maintain the spoilboard. Overall, the Insert-Style Spoilboard Bits is a practical and reliable tool that offers excellent value for woodworkers and CNC operators who rely on spoilboards in their work.